{"title":"Compressor Controllers","description":"\u003cp\u003eDrop-in replacement controllers for reciprocating air compressors. Replace pressure-switch + timer logic with demand-aware monitoring, intelligent restart, runtime tracking, and predictive-maintenance signals. Single-pump and dual-pump configurations plus replacement temperature sensors.\u003c\/p\u003e","products":[{"product_id":"compressor-controller","title":"Compressor Controller Model R","description":"\u003csection class=\"prose-block prose-block--lead\"\u003e\n\u003ch2\u003eDigital bolt-on controller for reciprocating air compressors\u003c\/h2\u003e\n\u003cp\u003eReplaces the factory mechanical pressure switch and timer drain with active digital control. Pre-wired or component-kit options drop in on any reciprocating compressor 2 HP and up — no compressor modification.\u003c\/p\u003e\n\n\u003cdiv class=\"doe-claims\"\u003e\n  \u003cdiv class=\"doe-claim\"\u003e\n    \u003cspan class=\"doe-claim__num\"\u003e~23%\u003c\/span\u003e\n    \u003cspan class=\"doe-claim__label\"\u003ecompressor energy savings\u003c\/span\u003e\n  \u003c\/div\u003e\n  \u003cdiv class=\"doe-claim\"\u003e\n    \u003cspan class=\"doe-claim__num\"\u003e100%\u003c\/span\u003e\n    \u003cspan class=\"doe-claim__label\"\u003etank moisture reduction\u003c\/span\u003e\n  \u003c\/div\u003e\n  \u003cdiv class=\"doe-claim\"\u003e\n    \u003cspan class=\"doe-claim__num\"\u003e\u0026lt;12 mo\u003c\/span\u003e\n    \u003cspan class=\"doe-claim__label\"\u003etypical payback\u003c\/span\u003e\n  \u003c\/div\u003e\n\u003c\/div\u003e\n\u003cp class=\"doe-attribution\"\u003eIndependently validated by Pecan Street Labs under DOE-funded protocol on 5–20 HP reciprocating compressors.\u003c\/p\u003e\n\u003c\/section\u003e\n\n\u003csection class=\"prose-block prose-block--savings\" id=\"section-savings\"\u003e\n\u003ch3\u003eCalculate your savings\u003c\/h3\u003e\n\u003cp\u003eTwo tools that estimate what this controller actually pays you back: confirm utility-rebate eligibility for your service territory, and run an ROI calculation against your compressor's HP, run hours, and electricity rate.\u003c\/p\u003e\n\u003cdiv class=\"doc-buttons-row\"\u003e\n\u003ca href=\"https:\/\/compressorcontroller.com\/utility-rebates\/\" target=\"_blank\" rel=\"noopener\"\u003eUtility rebates\u003c\/a\u003e\n\u003ca href=\"https:\/\/compressorcontroller.com\/compressor-controller-roi-calculator-estimate-air-compressor-energy-savings\/\" target=\"_blank\" rel=\"noopener\"\u003eROI calculator\u003c\/a\u003e\n\u003c\/div\u003e\n\u003c\/section\u003e\n\n\u003csection class=\"prose-block\" id=\"section-features\"\u003e\n\u003ch3\u003eWhat it does that a $75 pressure switch can't\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eSmart Drain\u003c\/strong\u003e — reads ambient temperature and humidity, drains only when condensate has accumulated. No wasted pressure.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eOptimized Drain Technology\u003c\/strong\u003e — expels condensate-laden air on demand using ambient\/humidity feedback. Tested by Pecan Street Labs under DOE protocol with 100% moisture reduction. In many installations it eliminates the need for a refrigerated air dryer entirely — and unlike no-air-loss drains it never clogs, unlike timer drains it never wastes pressure.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eActive Controllable Start\u003c\/strong\u003e — holds the unloader open a few seconds on startup, just enough for the pump to warm up before loading. Lowers inrush current.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eRupture Detection\u003c\/strong\u003e — halts the compressor if it detects a runaway leak. Saves the pump on a broken hose.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eOverheat \u0026amp; Overrun Halt\u003c\/strong\u003e — stops the compressor at 250 °F (121 °C) body or 30 minutes of continuous run.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePrecision Alternation\u003c\/strong\u003e (Dual Pump) — balances pump wear within ~5 minutes over service life.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCompressor City link\u003c\/strong\u003e — one wire ties two controllers together for redundancy or CFM scaling.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/section\u003e\n\n\u003csection class=\"prose-block\" id=\"section-compare\"\u003e\n\u003ch3\u003eCompare editions\u003c\/h3\u003e\n\u003ctable\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eIncluded\u003c\/th\u003e\n\u003cth\u003eController Only\u003c\/th\u003e\n\u003cth\u003eComponents Kit\u003c\/th\u003e\n\u003cth\u003ePre-Wired Bolt-on\u003c\/th\u003e\n\u003cth\u003ePre-Wired + 10 HP VFD\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eCompressor Controller\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePressure sensor\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePump temperature sensor\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eAmbient temp \/ humidity sensor\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eAC–DC power supply\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eBuzzer \u0026amp; power rocker switch\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eIP67 enclosure\u003c\/td\u003e\n\u003ctd\u003e—\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMounted sensors\u003c\/td\u003e\n\u003ctd\u003e—\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFittings, unloader, drain hardware\u003c\/td\u003e\n\u003ctd\u003e—\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e220 V valves\u003c\/td\u003e\n\u003ctd\u003e—\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFactory pre-wired \u0026amp; tested\u003c\/td\u003e\n\u003ctd\u003e—\u003c\/td\u003e\n\u003ctd\u003e—\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eIntegrated 10 HP VFD\u003c\/td\u003e\n\u003ctd\u003e—\u003c\/td\u003e\n\u003ctd\u003e—\u003c\/td\u003e\n\u003ctd\u003e—\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003e\u003cem\u003ePricing for each edition is in the right panel above. Choose Single Pump or Dual Pump in the Pump Configuration selector; Dual Pump is not available with the integrated VFD edition.\u003c\/em\u003e\u003c\/p\u003e\n\u003c\/section\u003e\n\n\u003csection class=\"prose-block\" id=\"section-specs-prose\"\u003e\n\u003ch3\u003eSpecifications\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eInput:\u003c\/strong\u003e 12 V DC, 2 W typical\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eController:\u003c\/strong\u003e ATmega328p, 20 MIPS\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eDisplay:\u003c\/strong\u003e 20×4 LCD with blue backlight, seven info screens\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePressure sensor:\u003c\/strong\u003e 304 stainless body, 1 % accuracy, \u0026lt;0.1 % FS\/year drift\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eTemperature:\u003c\/strong\u003e −40 to +125 °C pump head; 0 to 50 °C ambient\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eOutputs:\u003c\/strong\u003e 6 relays, 10 A @ 250 VAC\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eConfiguration:\u003c\/strong\u003e DIP switches for °C\/°F, drain, fan, simplex\/duplex, master\/slave\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAnalytics:\u003c\/strong\u003e EEPROM stores lifetime hours, cycle count, fault history\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/section\u003e\n\n\u003csection class=\"prose-block\"\u003e\n\u003ch3\u003eWho already installed it\u003c\/h3\u003e\n\u003cdiv class=\"logo-fader-block\"\u003e\n  \u003cdiv class=\"logo-fader-block__copy\"\u003e\n    \u003cp\u003eAutomotive paint and body shops, machine and CNC shops, cabinet and woodworking shops, fleet maintenance and tire shops, dental compressed-air rooms, light manufacturing, federal facilities, and dairy and farm operations — any continuous-duty reciprocating compressor where moisture, drift, or downtime cost money.\u003c\/p\u003e\n  \u003c\/div\u003e\n  \u003cdiv class=\"logo-fader\" aria-label=\"Customers and partners\"\u003e\n    \u003cdiv class=\"logo-fader__slot\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0661\/4106\/1317\/files\/sikorsky.png?v=1777433904\" alt=\"Sikorsky\" loading=\"lazy\"\u003e\u003c\/div\u003e\n    \u003cdiv class=\"logo-fader__slot\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0661\/4106\/1317\/files\/firetron.png?v=1777433906\" alt=\"FireTron\" loading=\"lazy\"\u003e\u003c\/div\u003e\n    \u003cdiv class=\"logo-fader__slot\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0661\/4106\/1317\/files\/usaf.png?v=1777433909\" alt=\"U.S. Air Force\" loading=\"lazy\"\u003e\u003c\/div\u003e\n    \u003cdiv class=\"logo-fader__slot\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0661\/4106\/1317\/files\/whelen.png?v=1777433912\" alt=\"Whelen\" loading=\"lazy\"\u003e\u003c\/div\u003e\n  \u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/section\u003e\n\n\u003csection class=\"prose-block\" id=\"section-integration\"\u003e\n\u003ch3\u003eHow it integrates\u003c\/h3\u003e\n\u003cp\u003eThe controller bolts onto reciprocating air compressors of any brand or age, single-pump or duplex, single-phase 120\/240 VAC or three-phase 208\/480 VAC. The pressure sensor (A) replaces the mechanical pressure switch and reads tank pressure to within 0.5 PSI across the operating range. The controller (E) drives the existing motor contactor (B) and steps in only when readings cross your set points, so the original starter, overload, and motor protection stay exactly where they are.\u003c\/p\u003e\n\u003cp\u003eThe smart drain (D) cycles on accumulated runtime, not a fixed timer, so it opens just long enough to clear condensate and closes before it bleeds tank pressure. The intercooler fan (F) is independently controlled when head temperature crosses threshold; the CompressorCity link (G) is a single-wire bus that lets multiple controllers share runtime, balance pump wear, and stand in for each other on failure.\u003c\/p\u003e\n\u003cp\u003eEvery variant uses the same operator interface, the same set-point structure, and the same diagnostic readout, so retraining is not part of the rollout. Installation runs about a working hour for a journeyman electrician with the existing panel still mounted; the supplied wiring harnesses bring labelled landings to every connection in the original control circuit.\u003c\/p\u003e\n\u003cp class=\"prose-block__figure\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0661\/4106\/1317\/files\/sam-2024-screenshot.png?v=1777502884\" alt=\"Compressor Controller integration diagram showing pressure sensor (A), motor contactor (B), drain valve (C, D), controller (E), intercooler fan (F), and CompressorCity link (G)\" loading=\"lazy\" width=\"1280\" height=\"800\"\u003e\u003c\/p\u003e\n\u003c\/section\u003e\n\n\u003csection class=\"prose-block\" id=\"section-network\"\u003e\n\u003ch3\u003eScale instantly with Compressor-City\u003c\/h3\u003e\n\u003cp\u003ePair two or more controllers over a single one-wire link to share runtime, balance pump wear, and add N+1 redundancy without buying a duplex unit. The bus auto-discovers nodes on power-up: no addressing, no DIP-switch configuration, no commissioning step beyond running the wire.\u003c\/p\u003e\n\u003cp\u003eEach controller publishes its runtime hours, head temperature, current draw, and fault state; each subscribes to the same data from its peers. The lead unit handles primary demand; lag units cycle in proportionally so no single pump accumulates disproportionate hours. The result is a bank that lasts longer per unit and recovers from a maintenance event without dropping the room below set-point.\u003c\/p\u003e\n\u003cp\u003eOn failure the system fails over, not off. The next-healthiest unit takes the call within one duty cycle and the failed unit is held out until a technician acknowledges the fault. The same hardware that runs a single 5 HP shop compressor scales to a four-unit 200 HP industrial bank without changing firmware or panel layout, across any mix of single-pump and duplex units and any inverter or VFD configuration in front of them.\u003c\/p\u003e\n\u003cp class=\"prose-block__figure\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0661\/4106\/1317\/files\/linking-compressors.png?v=1777502883\" alt=\"Four reciprocating air compressors of different sizes, each with a SAM Compressor Controller mounted, demonstrating Compressor-City multi-unit pairing.\" loading=\"lazy\" width=\"1024\" height=\"640\"\u003e\u003c\/p\u003e\n\u003c\/section\u003e\n\n\u003csection class=\"prose-block\" id=\"section-faq\"\u003e\n\u003ch3\u003eFAQ\u003c\/h3\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eWill this work on my Quincy \/ Ingersoll‑Rand \/ Champion \/ FS‑Curtis compressor?\u003c\/summary\u003e\n  \u003cp\u003eYes — the controller is designed for any reciprocating air compressor 2 HP and up that uses a contactor-driven motor. It replaces the factory mechanical pressure switch and timer drain. Brand of the compressor doesn’t matter; what matters is that it’s reciprocating (not screw \/ rotary).\u003c\/p\u003e\n\u003c\/details\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eWhat’s the difference between Single Pump and Dual Pump?\u003c\/summary\u003e\n  \u003cp\u003eSingle Pump (R100) drives one compressor. Dual Pump (R200) drives two compressors with lead\/lag alternation, balancing pump wear within ~5 minutes over service life. Pick Dual Pump for duplex installations.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eDo I need an electrician to install it?\u003c\/summary\u003e\n  \u003cp\u003ePre-Wired editions arrive factory-tested with the panel ready to mount; a competent person can complete the install in 2–3 hours. The Components Kit is bolt-and-wire on standard duplex panels — if you’re comfortable wiring a contactor, you can install it. Controller Only is for technically proficient users who source enclosure and valves independently.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eWhat if my compressor is 230 V single phase?\u003c\/summary\u003e\n  \u003cp\u003eThe controller runs on 12 V DC from the included AC–DC power supply (110–220 VAC input). The relay outputs are rated 10 A @ 250 VAC and switch the existing motor contactor — the controller does not carry motor current itself, so 230 V 1Φ or 240\/480 V 3Φ is fine.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eCan I keep my existing pressure switch as a backup?\u003c\/summary\u003e\n  \u003cp\u003eYes. The controller’s relay outputs offer NO and NC contacts, so you can wire the mechanical switch in series as a fail-safe upper limit. Most installs disconnect the mechanical switch entirely once the controller is verified.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eHow long does install take?\u003c\/summary\u003e\n  \u003cp\u003eTwo to three hours for Pre-Wired editions. Components Kit installs typically run 3–5 hours including bolting the enclosure, mounting sensors, and wiring the existing contactor. The Quick Start Guide above walks the install step-by-step.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eDoes the VFD edition qualify for utility rebates?\u003c\/summary\u003e\n  \u003cp\u003eMany U.S. utilities run custom industrial energy-efficiency rebates that cover compressed-air controls, often paying per kWh saved. Confirm eligibility with your utility or program ally; the integrated 10 HP VFD pairs cleanly with most rebate programs.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eCan I daisy-chain controllers across multiple compressors?\u003c\/summary\u003e\n  \u003cp\u003eYes — Compressor City is a one-wire master\/slave link between two controllers. You get cheap N+1 redundancy and CFM scaling without buying a duplex unit.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eWhat happens at the end of the warranty?\u003c\/summary\u003e\n  \u003cp\u003e1-year parts and labor from \u003cstrong\u003edate of purchase\u003c\/strong\u003e. After that, replacement parts ship from Pittsboro, NC at standard pricing; ticket-based support continues at no charge. The controller has been in the field since 2017.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eDo you ship internationally?\u003c\/summary\u003e\n  \u003cp\u003eU.S. shipping ships from Pittsboro, NC. International orders are case-by-case — \u003ca href=\"\/pages\/contact?product=compressor-controller\"\u003erequest a quote\u003c\/a\u003e with destination and Incoterm.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003c\/section\u003e\n\n\u003csection class=\"prose-block\" id=\"section-compliance\"\u003e\n\u003ch3\u003eCompliance \u0026amp; origin\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eOrigin:\u003c\/strong\u003e Designed and assembled in Pittsboro, North Carolina, USA.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eEnclosure:\u003c\/strong\u003e IP67 rated (Components Kit, Pre-Wired Bolt-on, and Pre-Wired + VFD editions).\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePressure sensor body:\u003c\/strong\u003e 304 stainless steel.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eField-installed by:\u003c\/strong\u003e the included Quick Start Guide is written for an industrial maintenance technician or competent installer; the User Manual covers full configuration.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWarranty:\u003c\/strong\u003e 1 year parts and labor from date of purchase.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSupport:\u003c\/strong\u003e ticket-based support direct from the people who built the hardware — \u003ca href=\"\/pages\/contact?product=compressor-controller\"\u003eopen a ticket\u003c\/a\u003e.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/section\u003e\n\n\u003csection class=\"prose-block\" id=\"section-install\"\u003e\n\u003ch3\u003eInstallation\u003c\/h3\u003e\n\u003cdiv class=\"install-split\"\u003e\n  \u003cdiv class=\"install-split__video\"\u003e\n    \u003cdiv class=\"install-video-wrap\"\u003e\n      \u003ciframe src=\"https:\/\/www.youtube-nocookie.com\/embed\/taw5RJnbA9w?rel=0\u0026amp;modestbranding=1\" title=\"Compressor Controller installation walkthrough\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen loading=\"lazy\"\u003e\u003c\/iframe\u003e\n    \u003c\/div\u003e\n  \u003c\/div\u003e\n  \u003cdiv class=\"install-split__steps\"\u003e\n    \u003col\u003e\n      \u003cli\u003e\n\u003cstrong\u003ePower off the compressor\u003c\/strong\u003e at the disconnect; verify the contactor is de-energized.\u003c\/li\u003e\n      \u003cli\u003e\n\u003cstrong\u003eMount the enclosure\u003c\/strong\u003e within reach of the contactor (Pre-Wired editions: just bolt and run conduit).\u003c\/li\u003e\n      \u003cli\u003e\n\u003cstrong\u003eWire the AC–DC supply\u003c\/strong\u003e from the supply side of the contactor to the controller's 12 V DC input.\u003c\/li\u003e\n      \u003cli\u003e\n\u003cstrong\u003eLand the relay outputs\u003c\/strong\u003e on the contactor coil terminals (replacing the mechanical pressure switch).\u003c\/li\u003e\n      \u003cli\u003e\n\u003cstrong\u003eMount the sensors:\u003c\/strong\u003e pressure into the receiver tap; pump-head temp on the cylinder head; ambient near the intake.\u003c\/li\u003e\n      \u003cli\u003e\n\u003cstrong\u003eSet DIP switches\u003c\/strong\u003e for °C\/°F, simplex\/duplex, drain on\/off, fan on\/off.\u003c\/li\u003e\n      \u003cli\u003e\n\u003cstrong\u003ePower on, verify\u003c\/strong\u003e pressure setpoints and run a short cycle. The Quick Start Guide details every step.\u003c\/li\u003e\n    \u003c\/ol\u003e\n    \u003cp class=\"install-split__time\"\u003eTypical install: \u003cstrong\u003e2–3 hours\u003c\/strong\u003e for Pre-Wired editions, \u003cstrong\u003e3–5 hours\u003c\/strong\u003e for Components Kit.\u003c\/p\u003e\n  \u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/section\u003e\n\n\u003csection class=\"prose-block prose-block--docs\" id=\"section-docs\"\u003e\n\u003ch3\u003eDocumentation \u0026amp; warranty\u003c\/h3\u003e\n\u003cp\u003e1-year parts-and-labor warranty from \u003cstrong\u003edate of purchase\u003c\/strong\u003e. Ticket-based support direct from the manufacturer in NC.\u003c\/p\u003e\n\u003cdiv class=\"doc-buttons-row\"\u003e\n\u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0661\/4106\/1317\/files\/Compressor-Controller-Brochure.pdf?v=1777340251\" target=\"_blank\" rel=\"noopener\"\u003eBrochure\u003c\/a\u003e\n\u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0661\/4106\/1317\/files\/R100-R200-Quick-Start-Guide.pdf?v=1777340254\" target=\"_blank\" rel=\"noopener\"\u003eQuick Start Guide\u003c\/a\u003e\n\u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0661\/4106\/1317\/files\/CCR100-CCR200-User-Manual.pdf?v=1777345909\" target=\"_blank\" rel=\"noopener\"\u003eUser Manual\u003c\/a\u003e\n\u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0661\/4106\/1317\/files\/CompressorController-VFD-Supplement.pdf?v=1777405142\" target=\"_blank\" rel=\"noopener\"\u003eVFD Supplement\u003c\/a\u003e\n\u003c\/div\u003e\n\u003c\/section\u003e","brand":"SAM Controllers","offers":[{"title":"Single Pump \/ Controller Only Kit","offer_id":43842267545797,"sku":"CC-SP-CTRL","price":783.33,"currency_code":"USD","in_stock":true},{"title":"Single Pump \/ Components Kit","offer_id":43842267578565,"sku":"CC-SP-COMP","price":1283.33,"currency_code":"USD","in_stock":true},{"title":"Single Pump \/ Pre-wired Bolt-on Kit","offer_id":46135638065349,"sku":"CC-SP-PWBO","price":1733.33,"currency_code":"USD","in_stock":true},{"title":"Single Pump \/ Pre-Wired with Components Kit and Integrated 10HP VFD","offer_id":46135638098117,"sku":"CC-SP-VFD","price":3256.15,"currency_code":"USD","in_stock":true},{"title":"Dual Pump \/ Controller Only Kit","offer_id":46135638130885,"sku":"CC-DP-CTRL","price":967.21,"currency_code":"USD","in_stock":true},{"title":"Dual Pump \/ Components Kit","offer_id":46135638163653,"sku":"CC-DP-COMP","price":1517.21,"currency_code":"USD","in_stock":true},{"title":"Dual Pump \/ Pre-wired Bolt-on Kit","offer_id":46135638196421,"sku":"CC-DP-PWBO","price":1967.21,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0661\/4106\/1317\/files\/R100_Compressor_Controller.jpg?v=1732243435"},{"product_id":"bolt-on-pump-temperature-sensor-replacement-dtb360-r1-r2","title":"Bolt-On Pump Temperature Sensor (DTB360, R1\/R2 replacement)","description":"\u003csection class=\"prose-block prose-block--lead\"\u003e\n\u003ch2\u003eBolt-on pump-head temperature sensor — DTB360 R1\/R2 replacement\u003c\/h2\u003e\n\u003cp\u003eDirect replacement for the pump-head temperature sensor supplied with R1 and R2 Compressor Controller kits. Bolts to the cylinder head, plugs into the controller's temperature input, no recalibration needed.\u003c\/p\u003e\n\u003c\/section\u003e\u003csection class=\"prose-block\" id=\"section-features\"\u003e\n\u003ch3\u003eWhy order this\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eDirect-replacement spare\u003c\/strong\u003e for the temperature sensor that ships with the Compressor Controller R1 \/ R2 kits.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eBolt-on mounting\u003c\/strong\u003e — stainless tab seats on the cylinder head; no thermal-paste fiddling.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePlug-and-play\u003c\/strong\u003e with the SAM controller's temperature input — no recalibration, no DIP-switch changes.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCompatible coverage range:\u003c\/strong\u003e −40 to +125 °C, matching the controller spec.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/section\u003e\u003csection class=\"prose-block\" id=\"section-specs-prose\"\u003e\n\u003ch3\u003eSpecifications\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eSensor type:\u003c\/strong\u003e bolt-on pump-head temperature probe\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eTemperature range:\u003c\/strong\u003e −40 to +125 °C\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMounting:\u003c\/strong\u003e stainless tab, cylinder-head bolt-on\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCompatibility:\u003c\/strong\u003e SAM Compressor Controller R1, R2, and Model R kits (Single Pump and Dual Pump)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCable:\u003c\/strong\u003e harness with controller-side connector (matches factory pinout)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eOrigin:\u003c\/strong\u003e Designed and assembled in Pittsboro, NC\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/section\u003e\u003csection class=\"prose-block\" id=\"section-faq\"\u003e\n\u003ch3\u003eFAQ\u003c\/h3\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eWill it work with my Model R \/ Single Pump or Dual Pump kit?\u003c\/summary\u003e\n  \u003cp\u003eYes. The DTB360 is the same temperature sensor used across the R1, R2, and current Model R kit lineup, so it drops in identically.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eDo I need to recalibrate the controller?\u003c\/summary\u003e\n  \u003cp\u003eNo — the sensor matches the controller's expected sensor characteristics out of the box. Plug it in and resume operation.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eDo I need this if my kit is brand new?\u003c\/summary\u003e\n  \u003cp\u003eNo — this is a service \/ spare item. Order if your existing pump-head sensor has failed or you need a redundant spare.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003c\/section\u003e\u003csection class=\"prose-block\" id=\"section-compliance\"\u003e\n\u003ch3\u003eCompliance \u0026amp; origin\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eOrigin:\u003c\/strong\u003e Assembled in Pittsboro, North Carolina, USA. Components are sourced from global suppliers; final assembly, firmware, and QC happen in the NC workshop.\u003c\/li\u003e\n\n\u003cli\u003e\n\u003cstrong\u003eSupport:\u003c\/strong\u003e ticket-based support direct from the people who built the hardware — \u003ca href=\"\/pages\/contact?product=bolt-on-pump-temperature-sensor-replacement-dtb360-r1-r2\"\u003eopen a ticket\u003c\/a\u003e.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWarranty \u0026amp; certifications:\u003c\/strong\u003e available on request — \u003ca href=\"\/pages\/contact?product=bolt-on-pump-temperature-sensor-replacement-dtb360-r1-r2\"\u003eopen a ticket\u003c\/a\u003e for the current scope.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/section\u003e\u003csection class=\"prose-block prose-block--docs\" id=\"section-docs\"\u003e\n\u003ch3\u003eDocumentation \u0026amp; warranty\u003c\/h3\u003e\n\u003cp\u003eFull technical datasheet, installation guide, and warranty terms are available on request. Ticket-based support direct from the manufacturer in NC.\u003c\/p\u003e\n\u003cdiv class=\"doc-buttons-row\"\u003e\n\u003ca href=\"\/pages\/contact?product=bolt-on-pump-temperature-sensor-replacement-dtb360-r1-r2\"\u003eRequest datasheet\u003c\/a\u003e\n\u003ca href=\"\/pages\/contact?product=bolt-on-pump-temperature-sensor-replacement-dtb360-r1-r2\u0026amp;type=quote\"\u003eRequest a quote\u003c\/a\u003e\n\u003c\/div\u003e\n\u003c\/section\u003e","brand":"SAM Controllers","offers":[{"title":"Default Title","offer_id":44193618133189,"sku":"DTB360","price":47.11,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0661\/4106\/1317\/files\/tempsensor.jpg?v=1730673289"}],"url":"https:\/\/samcontrollers.com\/collections\/compressor-controllers.oembed","provider":"SAM Controllers Store","version":"1.0","type":"link"}