{"title":"Winding \u0026 Conveyor Control","description":"\u003cp\u003eProduction machinery control: reel winding for wire, cable, and hose at line speed, and replacement conveyor control for assembly and PCB lines running obsolete PLCs.\u003c\/p\u003e","products":[{"product_id":"sam-pcb-controllers-conveyor-controller-oem","title":"SAM PCB Controllers Conveyor Controller - OEM","description":"\u003csection class=\"prose-block prose-block--lead\"\u003e\n\u003ch2\u003eConveyor controller and PLC-replacement platform — SMEMA-9851 compatible\u003c\/h2\u003e\n\u003cp\u003eDIN-rail conveyor controller with conveyor logic in place out of the box. Built for PCB-handling conveyors first but applicable to general indoor conveyor automation where a Siemens \/ Allen-Bradley \/ Mitsubishi PLC is overkill — both in cost and in ladder-programming complexity.\u003c\/p\u003e\n\u003c\/section\u003e\u003csection class=\"prose-block\" id=\"section-features\"\u003e\n\u003ch3\u003eWhy this controller vs. the conventional setup\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eIPC-SMEMA-9851 compatibility\u003c\/strong\u003e — drops into existing PCB production lines that expect the standard SMEMA handshake between machines.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eConveyor logic in place\u003c\/strong\u003e — ships ready-configured. No ladder-diagram development cycle.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eBidirectional operation\u003c\/strong\u003e — runs forward and reverse under program control.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eIntegrated stepper motor drivers\u003c\/strong\u003e — no external driver module needed for the supported motor spec; less wiring, simpler maintenance.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eBasic and advanced configurations\u003c\/strong\u003e — two tiers; advanced unlocks broader scope.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eDIN-rail mount\u003c\/strong\u003e — installs in standard industrial control cabinets alongside existing equipment.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eRetrofit-friendly\u003c\/strong\u003e — deploys into existing indoor lines without rebuilding the control cabinet.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/section\u003e\u003csection class=\"prose-block\" id=\"section-specs-prose\"\u003e\n\u003ch3\u003eSpecifications\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eForm factor:\u003c\/strong\u003e DIN-rail industrial controller\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eApplication scope:\u003c\/strong\u003e PCB-handling conveyor + general indoor conveyor automation\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSMEMA compatibility:\u003c\/strong\u003e IPC-SMEMA-9851\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eDrive:\u003c\/strong\u003e bidirectional, integrated stepper motor drivers\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eConfigurations:\u003c\/strong\u003e basic and advanced tiers\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMount:\u003c\/strong\u003e DIN-rail\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eOrigin:\u003c\/strong\u003e Designed and assembled in Pittsboro, NC\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eDatasheet:\u003c\/strong\u003e full specifications (stepper-driver current rating, I\/O count, input voltage, communication interfaces, exact tier deltas) available on request — \u003ca href=\"\/pages\/contact?product=sam-pcb-controllers-conveyor-controller-oem\"\u003econtact us\u003c\/a\u003e.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/section\u003e\u003csection class=\"prose-block\" id=\"section-faq\"\u003e\n\u003ch3\u003eFAQ\u003c\/h3\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eWhy this instead of a generic PLC?\u003c\/summary\u003e\n  \u003cp\u003eConveyor logic is in place out of the box — no ladder-diagram development cycle. The engineering time required to ladder-program a generic PLC for a typical PCB conveyor often exceeds the cost of this unit.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eWhat's the SMEMA implementation?\u003c\/summary\u003e\n  \u003cp\u003eIPC-SMEMA-9851 compatible, the standard handshake protocol between PCB-line machines. Drops into existing SMEMA-aware lines without protocol-adapter intermediates.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eWhat's the difference between basic and advanced?\u003c\/summary\u003e\n  \u003cp\u003eBoth ship with the conveyor + SMEMA logic. The advanced tier extends I\/O count, monitoring options, and configuration flexibility. \u003ca href=\"\/pages\/contact?product=sam-pcb-controllers-conveyor-controller-oem\"\u003eContact us\u003c\/a\u003e with your application and we'll recommend a tier.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eCan I use it for non-PCB conveyors?\u003c\/summary\u003e\n  \u003cp\u003eYes — the SMEMA layer is optional. It's deployable for general indoor material-handling conveyors. Outdoor \/ harsh-environment installs and heavy-industrial 3-phase VFD-driven conveyors are out of scope — this is DIN-rail, indoor, stepper-driven.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eIs this a quote-only or direct-buy SKU?\u003c\/summary\u003e\n  \u003cp\u003eDirect-buy via Shopify checkout is enabled at the published price. For volume orders, advanced-tier scoping, or installation support, we'll switch you to a quote flow.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003c\/section\u003e\u003csection class=\"prose-block\" id=\"section-compliance\"\u003e\n\u003ch3\u003eCompliance \u0026amp; origin\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eOrigin:\u003c\/strong\u003e Assembled in Pittsboro, North Carolina, USA. Components are sourced from global suppliers; final assembly, firmware, and QC happen in the NC workshop.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMount:\u003c\/strong\u003e DIN-rail; indoor industrial control cabinet.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSupport:\u003c\/strong\u003e ticket-based support direct from the people who built the hardware — \u003ca href=\"\/pages\/contact?product=sam-pcb-controllers-conveyor-controller-oem\"\u003eopen a ticket\u003c\/a\u003e.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWarranty \u0026amp; certifications:\u003c\/strong\u003e available on request — \u003ca href=\"\/pages\/contact?product=sam-pcb-controllers-conveyor-controller-oem\"\u003eopen a ticket\u003c\/a\u003e for the current scope.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/section\u003e\u003csection class=\"prose-block prose-block--docs\" id=\"section-docs\"\u003e\n\u003ch3\u003eDocumentation \u0026amp; warranty\u003c\/h3\u003e\n\u003cp\u003eFull technical datasheet, installation guide, and warranty terms are available on request. Ticket-based support direct from the manufacturer in NC.\u003c\/p\u003e\n\u003cdiv class=\"doc-buttons-row\"\u003e\n\u003ca href=\"\/pages\/contact?product=sam-pcb-controllers-conveyor-controller-oem\"\u003eRequest datasheet\u003c\/a\u003e\n\u003ca href=\"\/pages\/contact?product=sam-pcb-controllers-conveyor-controller-oem\u0026amp;type=quote\"\u003eRequest a quote\u003c\/a\u003e\n\u003c\/div\u003e\n\u003c\/section\u003e","brand":"SAM Controllers","offers":[{"title":"Default Title","offer_id":44195272589509,"sku":"SAM-CONVCTRL-OEM","price":5287.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0661\/4106\/1317\/files\/conveyor-controller-side-view.jpg?v=1730663917"},{"product_id":"reel-winder-2-22r","title":"Reel Winder 2.22R","description":"\u003csection class=\"prose-block prose-block--lead\"\u003e\n\u003ch2\u003eTabletop precision respooler for wire, filament, and coil winding\u003c\/h2\u003e\n\u003cp\u003eTwo independently vector-controlled motors coordinate spool rotation and traverse in closed-loop — the precision wind pattern that transformers, magnet-wire, medical tubing, and 3D-filament respoolers need without a floor-mount cable line. Single electrical connection, no shop air required, fits on a standard workbench.\u003c\/p\u003e\n\u003c\/section\u003e\n\n\u003csection class=\"prose-block\" id=\"section-features\"\u003e\n\u003ch3\u003eWhat it does that a single-motor winder can’t\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eSynchronized dual vector-control motors\u003c\/strong\u003e — one drives the take-up spool, one drives the traverse. Coordinated in closed loop, not via a mechanical linkage. No backlash, no drift in spool-to-traverse ratio.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e±1.5% length accuracy\u003c\/strong\u003e — consistent run-to-run, repeatable across recipes.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e5–2000 g closed-loop tension control\u003c\/strong\u003e — adjustable to the material; stable enough for magnet-wire, medical tubing, and natural-fiber respooling without kinking, twisting, or stretch damage.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eUp to 800 RPM\u003c\/strong\u003e winding speed; \u003cstrong\u003e2.5 kW\u003c\/strong\u003e drive power.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eNo compressed air\u003c\/strong\u003e — unusual for a precision winder; eliminates the shop-air infrastructure dependency.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eRecipe management\u003c\/strong\u003e — program a job once, recall and run repeatably. Reduces setup time on production runs of mixed SKUs.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWeb-connected interface\u003c\/strong\u003e — remote job tracking and use metrics. Industry 4.0 ready.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eTabletop footprint\u003c\/strong\u003e — fits on a standard workbench. Single electrical connection.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSafety:\u003c\/strong\u003e emergency stop and fuse protection built in.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/section\u003e\n\n\u003csection class=\"prose-block\" id=\"section-specs-prose\"\u003e\n\u003ch3\u003eSpecifications\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eDrive:\u003c\/strong\u003e two synchronized vector-control motors (closed-loop coordination of spool + traverse)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWinding speed:\u003c\/strong\u003e up to 800 RPM\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eDrive power:\u003c\/strong\u003e 2.5 kW\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eLength accuracy:\u003c\/strong\u003e ±1.5% typical\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eTension control:\u003c\/strong\u003e closed-loop, 5–2000 g range\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMaterial compatibility:\u003c\/strong\u003e metal wire, polyamide, nylon, natural fibers\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAir requirement:\u003c\/strong\u003e none\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eConnectivity:\u003c\/strong\u003e web interface for recipe management and use metrics\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eForm factor:\u003c\/strong\u003e tabletop\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSafety:\u003c\/strong\u003e emergency stop, fuse protection\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eOptional enhancements:\u003c\/strong\u003e length and diameter sensors, label-printing software, extended Wi-Fi range, custom bobbin and reel sizes — \u003ca href=\"\/pages\/contact?product=reel-winder-2-22r\"\u003erequest a quote\u003c\/a\u003e with your application.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/section\u003e\n\n\u003csection class=\"prose-block\" id=\"section-faq\"\u003e\n\u003ch3\u003eFAQ\u003c\/h3\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eWhat materials can it wind?\u003c\/summary\u003e\n  \u003cp\u003eMetal wire, polyamide, nylon, and natural fibers are the four primary classes. The closed-loop tension range of 5–2000 g is wide enough to accommodate fragile filaments at the low end and heavier-gauge wire at the high end. For unusual materials, send us a sample and the target spool spec — we’ll confirm fit.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eDoes it need compressed air?\u003c\/summary\u003e\n  \u003cp\u003eNo. The 2.22R is one of the few precision winders in its class that does not require shop air. A single electrical connection is all that’s needed at install.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eWhat about traverse repeatability vs. a single-motor + linkage winder?\u003c\/summary\u003e\n  \u003cp\u003eMechanical-linkage traverses introduce backlash and drift between spool rotation and the traverse position. The 2.22R uses two independently vector-controlled motors coordinated in closed loop — there is no mechanical linkage between them, and synchronization is enforced electronically. The result is a layered wind without the irregularity that drives rework on a linkage-driven machine.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eCan I run different jobs without re-tuning every time?\u003c\/summary\u003e\n  \u003cp\u003eYes — recipe management is built in. Program a job once with the desired tension, speed, and traverse pattern; recall and run it repeatably for production runs of mixed SKUs.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eWhat does “web-connected” mean exactly?\u003c\/summary\u003e\n  \u003cp\u003eThe 2.22R has a web interface for recipe management and use metrics. You can pull job data, monitor production, and review use history from a network browser. Extended Wi-Fi range is an optional enhancement; reach out with your network requirements.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eWhat spool sizes does it support?\u003c\/summary\u003e\n  \u003cp\u003eCustom bobbin and reel sizing is available as an optional enhancement — \u003ca href=\"\/pages\/contact?product=reel-winder-2-22r\"\u003erequest a quote\u003c\/a\u003e with your spool dimensions and we’ll confirm fit.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eIs this a quote-only or direct-buy SKU?\u003c\/summary\u003e\n  \u003cp\u003eDirect-buy via Shopify checkout is enabled. For volume orders, customization, international shipping, installation support, or training, we’ll switch you to a quote flow — \u003ca href=\"\/pages\/contact?product=reel-winder-2-22r\"\u003econtact us\u003c\/a\u003e with your scope.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eWhat does install look like?\u003c\/summary\u003e\n  \u003cp\u003eSingle electrical connection. No air drop. Fits on a standard workbench — no floor space allocation, no rigging. Most installs are operator-trainable in a normal shift; we provide ticket-based support direct from NC.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003cdetails class=\"pdp-faq\"\u003e\n  \u003csummary\u003eWhat about a datasheet?\u003c\/summary\u003e\n  \u003cp\u003eA full technical datasheet with footprint, weight, electrical input, certifications, and tolerance specifications is available on request — \u003ca href=\"\/pages\/contact?product=reel-winder-2-22r\"\u003econtact us\u003c\/a\u003e.\u003c\/p\u003e\n\u003c\/details\u003e\n\u003c\/section\u003e\n\n\u003csection class=\"prose-block\" id=\"section-compliance\"\u003e\n\u003ch3\u003eCompliance \u0026amp; origin\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eOrigin:\u003c\/strong\u003e Designed and assembled in Pittsboro, North Carolina, USA.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eDrive:\u003c\/strong\u003e dual closed-loop vector-control motors; safety includes emergency stop and fuse protection.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eField-installed by:\u003c\/strong\u003e single-phase electrical termination by a qualified electrician where local code requires; the machine itself is operator-trainable.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSupport:\u003c\/strong\u003e ticket-based support direct from the people who built the hardware — \u003ca href=\"\/pages\/contact?product=reel-winder-2-22r\"\u003eopen a ticket\u003c\/a\u003e.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWarranty \u0026amp; certifications:\u003c\/strong\u003e available on request — \u003ca href=\"\/pages\/contact?product=reel-winder-2-22r\"\u003econtact us\u003c\/a\u003e for the current scope.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/section\u003e\n\n\u003csection class=\"prose-block\" id=\"section-install\"\u003e\n\u003ch3\u003eSee it in action\u003c\/h3\u003e\n\u003cdiv class=\"install-video-wrap\"\u003e\n  \u003ciframe src=\"https:\/\/www.youtube-nocookie.com\/embed\/rqAaZMn8U5E?rel=0\u0026amp;modestbranding=1\" title=\"Reel Winder 2.22R demo\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen loading=\"lazy\"\u003e\u003c\/iframe\u003e\n\u003c\/div\u003e\n\u003c\/section\u003e\n\n\u003csection class=\"prose-block prose-block--docs\" id=\"section-docs\"\u003e\n\u003ch3\u003eDocumentation \u0026amp; warranty\u003c\/h3\u003e\n\u003cp\u003eUser manual is available below. 1-year parts-and-labor warranty from \u003cstrong\u003edate of purchase\u003c\/strong\u003e. Datasheet, CAD files, and quote requests are routed through the contact form. Ticket-based support direct from the manufacturer in NC.\u003c\/p\u003e\n\u003cdiv class=\"doc-buttons-row\"\u003e\n\u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0661\/4106\/1317\/files\/Winder-2-22R-User-Manual_c0db67cc-9339-4ad6-b642-1156a734063a.pdf?v=1778368242\" target=\"_blank\" rel=\"noopener\"\u003eUser Manual\u003c\/a\u003e\n\u003ca href=\"\/pages\/contact?product=reel-winder-2-22r\"\u003eRequest datasheet\u003c\/a\u003e\n\u003ca href=\"\/pages\/contact?product=reel-winder-2-22r\u0026amp;type=quote\"\u003eRequest a quote\u003c\/a\u003e\n\u003c\/div\u003e\n\u003c\/section\u003e","brand":"SAM Controllers","offers":[{"title":"Default Title","offer_id":44195524083909,"sku":"SAMRW2-22R001","price":13210.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0661\/4106\/1317\/files\/reel-winder.jpg?v=1730684594"}],"url":"https:\/\/samcontrollers.com\/collections\/winding-conveyor-control.oembed","provider":"SAM Controllers Store","version":"1.0","type":"link"}