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Compressor Management
Model R
Artificial Intelligence for Air Compressors
The Model R1 brings low cost automation through digital precision and control to single stage reciprocating air compressors. Install and immediately save money and energy while increasing the quality of your air and performance of your machinery. Artificial Intelligence learns air usage patterns and adapts to continually improve the air network performance.
Model R2
for Dual/Duplex Air Compressors
The Model R2 brings the same digital precision and control to duplex reciprocating air compressors. Install and immediately realize the benefit of a digital alternator for the pumps, maintaining equal run time between them. Equally alternating compressor pumps reduces the maintenance, extends their lives, and improves their performance.
Compressor City – Easily Network Multiple Air Compressors Together
Linking multiple reciprocating air compressors of different types, sizes, and brands together is simple to do with the Compressor City connection. Small business air networks can now maintain digitally precise air pressure with the same artificial intelligence driven compressor automation.
How The Compressor Controller Works
COMPRESSOR START
The controller continuously monitors environmental conditions and compressor pump temperature. Connected to a controllable vent valve, it starts the pump unloaded and closes the valve when it is warmed up, reducing startup current and preventing the compressor oil from being contaminated by water.
BALANCED RUN TIME
The Compressor Controller evenly cycles run time for each stage of a duplex air compressor, preventing overloading and optimizing the air compressor system performance. Even wear and tear of the pumps reduces the individual burden on each and extends their life.
CONDENSATE REMOVAL
Using a math driven procedure, the Compressor Controller drains condensate when it is actually present, automatically expelling it through the drain valve with minimum air loss. This maintains a better, more consistent air pressure without unnecessary waste, improving the performance of air tools.
IN THE SHORT-TERM
Immediately upon installation, the Compressor Controller will decrease the water in the air lines and air compressor water traps, reduce energy consumption, stabilize the network air pressure, and decrease the unnecessary wear and tear on the compressor pumps.
ONE BUTTON METRICS
Simplicity is the key. The Compressor Controller has a single button to display valuable metrics about air compressor operation including: PSI, compressor pump operating temperature, compressor cycle time and Hobbs hour meter.
IN THE LONG-TERM
Artificial Intelligence within the Compressor Controller learns the patterns of how the air compressor operates and makes adjustments over time to improve air compressor performance and ensure uptime. Over time, you can forget about your air compressors unless you hear the buzzer ringing.
Get the compressor controller – Starting at only $499
Frequently Asked Questions
How Does this system compare the other compressor controller systems?
It Does not. We have found that most systems that we have seen are very costly and requires a considerable learning curve – we designed ours to be inexpensive, effective and simple to use.
Can you customize the compressor controller?
Yes, We regularly work with customers to add or extend the functionality of the compressor controller, if you have an interest in customizing your compressor controller, please contact us.
What is the maximum number of compressors I am able to connect?
Unlimited, There is no limit to the number of compressor controllers that can be linked together with our Compressor City networking standard.
What is the warranty on the Compressor Controller?
We offer a 15 day, no questions asked return warranty and a 1 year parts and labor warranty. For full terms see our warranty page.
Do you ship outside the US?
Yes we do ship outside the us, however we only ship a minimum of 10 controllers or more per order outside the continental us.
Do you have a question we did not cover?
Technical
| Parameter | Component | Details | Comments |
|---|---|---|---|
| Power | Input Power | 12V DC , 2W, 0.2A typical | |
| CPU | ATmega328p | Low-power, CMOS 8-bit microcontroller, AVR® enhanced RISC | 20MIPS |
| Display | LCD 20×4 | Blue LED back-light | |
| Sensors | Temp/Humidity | 20..90%±5%RH, 0..50°C±2°C | Digital, self calibrating sensor |
| Sensors | Temperature | -40..+125°C, ±2°C, linear ±0.5°C | Analog, self calibrating sensor |
| Relay Output | AC or DC | 10A 250VAC | |
| Installation | IP21 only | Indoor or Sealed enclosure | |
| Temperature | Operational | -10..+60°C | |
| Temperature | Storage | -20..+80°C | |
| Humidity | Operational | 10..85%RH, non condensing | |
| Ventilation | Cooling | convectional | |
| Dimensions | Overall | 7.1W x 5.4H x 2.3D | |
| Dimensions | Installation Opening | 6.6W x 4.7H typical |
