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Winding Machine Controller – WMC100

The Winding Machine Controller Model WMC100 is the ideal solution for winding and rewinding thread, string, fishing line, etc. from one spool to another spool, reel, set, etc. with minimum human interaction required. It is the easiest to use, automated winding machine available on the market today guaranteed to reduce winding inconsistencies and deliver uniform tightness on the winding.  We offer multiple versions of the Winding Machine Controller. The standard controller includes two presets that are configured at the time of order and is compatible with  South Chatham Tackle winders. 

 

Features:

  • Simple to use
  • Works with DC Motors *
  • Up to 15A 24V PWM output
  • Timing wheel and optical sensor included. (Mounted on bobbin Axis)
  • Managed bobbin acceleration and deceleration technology reduces winding inconsistencies and provides uniform tightness on the bobbin winding.

 

* motor not included

 

Call for price

SKU: WMC100 Categories: ,
Available Options

Available Options

We offer a wide spectrum of customization for this controller to suit to your winding needs. Among others, we offer the following:

 

  • DC or AC motor control via an external VFD – controller provides an accurate Pulse Width Modulation TTL output
  • Controllable bobbin Stop position, for easy handling
  • Connection to and handling equipment; Inputs/Outputs can be added for more connectivity and signaling options
  • Status light tower with a variety of sound and indicator options
  • Spectrum of displays, gauges and control input options. 
  • Network interconnection via BlueTooth and WiFi 
  • Productivity tools such as daily/hourly production reports, statistic, etc.
  • Variety of secondary options, such as sequential directional stacker, end-of-line cutter, etc.
Specifications

Specifications

Model Name – WMC100

Winding length – 2 factory pre-setup dispensing lengths, selected by the front panel switch

Control – “Start” button, Emergency Stop mushroom button

Display – 7 segment, 4 digit Green LED display, standard

              (Yellow, Blue, White, Orange, Red – is optional, call for details)

Alarm – loud buzzer

Input Power – 110..240 V AC 50/60 Hz single phase

Controlled motor parameters – 24V DC up to 15A, control by PWM

Quantity controlled motors – any quantity to total power do not exceed output limitations.

Hibernation power consumption – 10W

Idle power consumption – 15W

Max operation power – 360W (This is dependent on the motor specifications)

Motor connection – 14 gauge wire with connector

Dimensions – 10” x 6” x 4.5” (250mm x 150mm x 115mm)

Weight – 2.8lb (1.27kg)

Operation temperature/Humidity14°F to 105°F  / 10..85%RH , non-condensing

Weather Protection – IP21 – Indoor or installed in a sealed enclosure

Operation

Operation

After installation and proper connection to the motor, sensor and power, the starting and operation process is pretty self-explanatory.  

 

After power-up, the display will briefly blink one dot in the right position to confirm proper initialization procedures, and switch to selected length winding, following brief buzzer beeps. Select the desired length and secure the beginning of the processing wire to the bobbin. Clear any items or obstacles away from machine and press the green START button.

 

You will hear a buzz as the machine starts accelerating to reach a full speed winding. The display will show the current wound string length at all times in feet. At the end of the winding, there will be a short beep, confirming that the process has ended.

 

After the controller is idle for about 5 minutes, it will switch to hibernation, where the display screen is lowered in brightness to conserve power. As soon as the START button is pressed or the length selection switch is operated, the controller will returns to idle stage and repeat the following hibernation process, if nothing is activated.

 

When the START button is pressed, all operation begins and will not be affected by switching the length or subsequent activations of the START button. At this point, the controller can only be stopped by the Emergency Stop mushroom button.

 

During the winding process, the LED display will indicate the already wound length.

 

After all desired operation is done, the controller can be turned off by pressing the Emergency Stop mushroom button.

 

Maintenance

If the controller is properly ventilated, no maintenance is required. After prolonged operation, it is recommended to clean dust with low pressure dry compressed air (not more then 10PSI !) and vacuum suction. Do not use high pressure or humid compressed air – it may damage the internal components.

Warranty Info

Warranty Info

Thirty days from date of purchase.

All Products shall be operational upon shipment. Once the Products have been embedded into any device and /or system, the user assumes full responsibility for the continued operation of the Products and no warranty shall apply. All Products are intended for use only by persons familiar with environmental monitoring, electrical codes and embedded electrical engineering techniques. Sam Controllers is not responsible for misuse of its products in conjunction with unsafe or improperly maintained equipment or for uses other than intended environmental monitoring. The Products are warranted to be free from defects in material and workmanship. SAM CONTROLLERS EXPRESSLY EXCLUDES ALL OTHER WARRANTIES NOT EXPRESSLY SET FORTH HEREIN, WHETHER EXPRESSED OR IMPLIED, BY OPERATION OF LAW OR OTHERWISE, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. SAM Controllers shall not be liable for any special, consequential, exemplary, incidental, punitive, or indirect damages, losses or expenses of any kind whatsoever directly or indirectly arising from the sale, handling or use of the Products, or from any other cause relating thereto. SAM Controllers liability hereunder in any case is expressly limited to the replacement (in the form originally shipped) of Products not complying with this Agreement or, at SAM Controllers’ election, to the repayment of, or crediting purchaser or customer with, an amount equal to the purchase price of such Products, whether such claims are for breach of warranty, negligence or otherwise. Any claim by purchaser with reference to the Products sold hereunder for any cause shall be deemed waived by purchaser, and/or its customer, unless submitted to SAM Controllers in writing within (30) days from the earlier of the date of discovery, or the date when discovery should have occurred, of any claimed breach. Warranties provided herein, shall not, in any event extend beyond 30 days following the date of purchase from SAM Controllers.

Returns

Thirty days from date of purchase, with a 15% restocking fee.

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