Specifications
Tabletop precision respooler for wire, filament, and coil winding
Two independently vector-controlled motors coordinate spool rotation and traverse in closed loop. This gives the precision wind pattern that transformers, magnet-wire, medical tubing, and 3D-filament respoolers need. It does this without a floor-mount cable line. The machine takes one electrical connection, needs no shop air, and fits on a standard workbench.
What it does that a single-motor winder cannot
- Synchronized dual vector-control motors — one drives the take-up spool, one drives the traverse. Coordinated in closed loop, not via a mechanical linkage. No backlash, no drift in spool-to-traverse ratio.
- ±1.5% length accuracy — consistent run-to-run, repeatable across recipes.
- 5–2000 g closed-loop tension control — adjustable to the material. It stays stable enough for magnet-wire, medical tubing, and natural-fiber respooling without kinking, twisting, or stretch damage.
- Up to 800 RPM winding speed. 2.5 kW drive power.
- No compressed air — unusual for a precision winder. The machine has no shop-air infrastructure dependency.
- Recipe management — program a job once, recall and run repeatably. Reduces setup time on production runs of mixed SKUs.
- Web-connected interface — remote job tracking and use metrics. Industry 4.0 ready.
- Tabletop footprint — fits on a standard workbench. Single electrical connection.
- Safety: emergency stop and fuse protection built in.
Specifications
- Drive: two synchronized vector-control motors (closed-loop coordination of spool + traverse)
- Winding speed: up to 800 RPM
- Drive power: 2.5 kW
- Length accuracy: ±1.5% typical
- Tension control: closed-loop, 5–2000 g range
- Material compatibility: metal wire, polyamide, nylon, natural fibers
- Air requirement: none
- Connectivity: web interface for recipe management and use metrics
- Form factor: tabletop
- Safety: emergency stop, fuse protection
- Optional enhancements: length and diameter sensors, label-printing software, extended Wi-Fi range, custom bobbin and reel sizes — request a quote with your application.
FAQ
What materials can it wind?
Metal wire, polyamide, nylon, and natural fibers are the four primary classes. The closed-loop tension range of 5–2000 g covers fragile filaments at the low end. It also covers heavier-gauge wire at the high end. For unusual materials, send us a sample and the target spool spec. We confirm fit.
Does it need compressed air?
No. The 2.22R is one of the few precision winders in its class that does not require shop air. The install takes one electrical connection.
What about traverse repeatability vs. a single-motor + linkage winder?
Mechanical-linkage traverses introduce backlash and drift between spool rotation and the traverse position. The 2.22R uses two independently vector-controlled motors coordinated in closed loop. No mechanical linkage connects them. The controller enforces synchronization electronically. The result is a layered wind without the irregularity that drives rework on a linkage-driven machine.
Can I run different jobs without re-tuning every time?
Yes. The machine includes recipe management. Program a job once with the desired tension, speed, and traverse pattern. Then recall and run it repeatably for production runs of mixed SKUs.
What does “web-connected” mean exactly?
The 2.22R has a web interface for recipe management and use metrics. You can pull job data, monitor production, and review use history from a network browser. Extended Wi-Fi range is an optional enhancement. Contact us with your network requirements.
What spool sizes does it support?
Custom bobbin and reel sizing is available as an optional enhancement — request a quote with your spool dimensions. We confirm fit.
Is this a quote-only or direct-buy SKU?
Direct-buy via Shopify checkout is enabled. For volume orders, customization, international shipping, installation support, or training, we switch you to a quote flow. Contact us with your scope.
What does install look like?
Single electrical connection. No air drop. Fits on a standard workbench — no floor space allocation, no rigging. Most installs are operator-trainable in a normal shift. We provide ticket-based support direct from NC.
What about a datasheet?
A full technical datasheet with footprint, weight, electrical input, certifications, and tolerance specifications is available on request — contact us.
Compliance & origin
- Origin: Designed and assembled in Pittsboro, North Carolina, USA.
- Drive: dual closed-loop vector-control motors. Safety includes emergency stop and fuse protection.
- Field-installed by: single-phase electrical termination by a qualified electrician where local code requires. The machine itself is operator-trainable.
- Support: ticket-based support direct from the people who built the hardware — open a ticket.
- Warranty & certifications: available on request — contact us for the current scope.
See it in action
Documentation & warranty
User manual is available below. 1-year parts-and-labor warranty from date of purchase. Datasheet, CAD files, and quote requests are routed through the contact form. Ticket-based support direct from the manufacturer in NC.