Specifications
Details
Tabletop precision respooler for wire, filament, and coil winding
Two independently vector-controlled motors coordinate spool rotation and traverse in closed-loop — the precision wind pattern that transformers, magnet-wire, medical tubing, and 3D-filament respoolers need without a floor-mount cable line. Single electrical connection, no shop air required, fits on a standard workbench.
What it does that a single-motor winder can’t
- Synchronized dual vector-control motors — one drives the take-up spool, one drives the traverse. Coordinated in closed loop, not via a mechanical linkage. No backlash, no drift in spool-to-traverse ratio.
- ±1.5% length accuracy — consistent run-to-run, repeatable across recipes.
- 5–2000 g closed-loop tension control — adjustable to the material; stable enough for magnet-wire, medical tubing, and natural-fiber respooling without kinking, twisting, or stretch damage.
- Up to 800 RPM winding speed; 2.5 kW drive power.
- No compressed air — unusual for a precision winder; eliminates the shop-air infrastructure dependency.
- Recipe management — program a job once, recall and run repeatably. Reduces setup time on production runs of mixed SKUs.
- Web-connected interface — remote job tracking and use metrics. Industry 4.0 ready.
- Tabletop footprint — fits on a standard workbench. Single electrical connection.
- Safety: emergency stop and fuse protection built in.
Specifications
- Drive: two synchronized vector-control motors (closed-loop coordination of spool + traverse)
- Winding speed: up to 800 RPM
- Drive power: 2.5 kW
- Length accuracy: ±1.5% typical
- Tension control: closed-loop, 5–2000 g range
- Material compatibility: metal wire, polyamide, nylon, natural fibers
- Air requirement: none
- Connectivity: web interface for recipe management and use metrics
- Form factor: tabletop
- Safety: emergency stop, fuse protection
- Optional enhancements: length and diameter sensors, label-printing software, extended Wi-Fi range, custom bobbin and reel sizes — request a quote with your application.
FAQ
What materials can it wind?
Metal wire, polyamide, nylon, and natural fibers are the four primary classes. The closed-loop tension range of 5–2000 g is wide enough to accommodate fragile filaments at the low end and heavier-gauge wire at the high end. For unusual materials, send us a sample and the target spool spec — we’ll confirm fit.
Does it need compressed air?
No. The 2.22R is one of the few precision winders in its class that does not require shop air. A single electrical connection is all that’s needed at install.
What about traverse repeatability vs. a single-motor + linkage winder?
Mechanical-linkage traverses introduce backlash and drift between spool rotation and the traverse position. The 2.22R uses two independently vector-controlled motors coordinated in closed loop — there is no mechanical linkage between them, and synchronization is enforced electronically. The result is a layered wind without the irregularity that drives rework on a linkage-driven machine.
Can I run different jobs without re-tuning every time?
Yes — recipe management is built in. Program a job once with the desired tension, speed, and traverse pattern; recall and run it repeatably for production runs of mixed SKUs.
What does “web-connected” mean exactly?
The 2.22R has a web interface for recipe management and use metrics. You can pull job data, monitor production, and review use history from a network browser. Extended Wi-Fi range is an optional enhancement; reach out with your network requirements.
What spool sizes does it support?
Custom bobbin and reel sizing is available as an optional enhancement — request a quote with your spool dimensions and we’ll confirm fit.
Is this a quote-only or direct-buy SKU?
Direct-buy via Shopify checkout is enabled. For volume orders, customization, international shipping, installation support, or training, we’ll switch you to a quote flow — contact us with your scope.
What does install look like?
Single electrical connection. No air drop. Fits on a standard workbench — no floor space allocation, no rigging. Most installs are operator-trainable in a normal shift; we provide ticket-based support direct from NC.
What about a datasheet?
A full technical datasheet with footprint, weight, electrical input, certifications, and tolerance specifications is available on request — contact us.
Compliance & origin
- Origin: Designed and assembled in Pittsboro, North Carolina, USA.
- Drive: dual closed-loop vector-control motors; safety includes emergency stop and fuse protection.
- Field-installed by: single-phase electrical termination by a qualified electrician where local code requires; the machine itself is operator-trainable.
- Support: ticket-based support direct from the people who built the hardware — open a ticket.
- Warranty & certifications: available on request — contact us for the current scope.
See it in action
Documentation & warranty
User manual is available below. 1-year parts-and-labor warranty from date of purchase. Datasheet, CAD files, and quote requests are routed through the contact form. Ticket-based support direct from the manufacturer in NC.