COMPRESSED AIR AUTOMATION

Air Compressor Controllers & Kits

The Model R is a digital air compressor controller for reciprocating compressors. It replaces the mechanical pressure switch and the timer drain with measured control. The R100 controls a single pump. The R200 controls two pumps.

A mechanical pressure switch drifts up to 20% per year. Springs wear and temperatures swing. The compressor short-cycles or over-runs, and energy use climbs. A timer drain makes the water problem worse, because it vents on a schedule instead of on need. It bleeds pressure from a dry tank. It leaves water in a wet one. That water travels downstream into tools, paint lines, and product.

The Model R holds pressure to 1% with a 304 stainless steel digital sensor. Long-term stability stays under 0.1% FS per year. The controller calculates condensate from runtime and drains water only when water has accumulated. It manages start, stop, unloading, and venting from live measurements. A study by Pecan Street, funded by the Department of Energy, measured significant energy savings and a 100% reduction in compressed air moisture.

This collection also holds the parts to install the controller. Choose the pre-wired bolt-on kit, the solid state relay kit, the VFD kit, or the components kit. The bolt-on pump temperature sensor replaces the DTB360 sensor on an R1 or R2 install.

Open a product page for the full specification table, the savings figures by horsepower, and the datasheet.

Average Customer Savings $1,063/yr
Emissions Removed Last Year 1,222 kg CO₂e
Average ROI < 12 Months
Moisture Reduction 100%
Air Compressor Controller Overview

Who is using the Compressor Controller

For over 10 years, the Compressor Controller has been the trusted upgrade in automotive paint and body shops, machine and CNC shops, cabinet and woodworking shops, fleet and tire shops, dental air rooms, light manufacturing, federal facilities, and dairy and farm operations. Any continuous-duty reciprocating compressor where moisture, drift, or downtime cost money.

Sikorsky
FireTron
U.S. Air Force
Whelen

Calculate your savings

Two tools that estimate what this controller actually pays you back: confirm utility-rebate eligibility for your service territory, and run an ROI calculation against your compressor's HP, run hours, and electricity rate.